Production lines

Your advantages

• Efficient, automatic operation: Complete automation leads to more efficient work processes in coffin production
• Dimensionally and angularly accurate cuts: Precise cuts in terms of dimensions and angles
• Perfect cut quality: high-quality cuts without defects
• Scratch and trace-free surface: the surfaces remain undamaged
• Precision for life: Long-term accuracy and reliability
• Shorter machine downtimes: Less time lost due to ancillary work such as regrinding
• Flexibility: products can be changed immediately, which increases adaptability

Coffin production applications

• The DAS-FL is suitable for trapezoidal and normal coffin shapes, for example:
  • House roof mould, body mould coffin, German, Swiss, Italian, French and Scandinavian coffin moulds as well as the American chest coffin and for bone chests
• Two sawing units produce precise mitre cuts for coffin parts such as side panels, head section, foot section, lid and base in a single pass
• The DAS-FL delivers high cutting quality by firmly fixing the parts by pressing them onto the support surface during cutting
• Precise mitre cuts with straight joint and with milled groove
• An integrated grooving unit creates a groove for joint nails that matches the board thickness
• Suitable for all types of wood, whether raw, coated or veneered. For example: Spruce, fir, pine, oak, larch, MDF, multi-layer or chipboard

Realisation possibilities

• DAS-FL basic machine
  • as a production line with two double mitre saws
• DAS-FLT for sawing with T-strips already applied
  • Adapted gripping technology with a corresponding recess for T-bar
  • Customised clamping technology prepared for T-bar
  • Customised sawing unit prepared for T-bar
  • Customised grooving unit for T-bar
• DAS-FL with grooving unit for straight groove
  • The version with grooving unit for dovetail joints (anime) is available as an option
• DAS-FL with product data tracking
  • For continuous product data tracking, order data or order-related parameters such as quality, material and lengths can be transferred from the product to the system
• The system can be operated both as a stand-alone solution and inline, thus enabling integration into existing production lines

Options

• The DAS-FL production line can be combined with other machines.
  • Automatic moulding assembly machine
  • Drilling stations for precise handle drillings or lock drillings
  • Conveyor technology such as return roller conveyors, cross conveyors or waste removal conveyors
  • Board magazine, for the storage of blanks

Technical data

• Panel types (raw part)
  • All types of wood, whether raw, coated or veneered. For example: Spruce, fir, pine, oak, larch, MDF, multilayer or chipboard
  • Blank panel length: 1,500 mm – 2,200 mm
  • Blank panel width: 200 mm – 660 mm
• Workpiece sizes (parts cut)
  • Part length cut: 300 mm – 2,180 mm
  • Part length with two simultaneous cuts: maximum 2,170 mm
  • Part width at 90°: 200 mm – 660 mm
  • Part width at 45°: 200 mm – 460 mm
• Cutting height
  • Saw blade Ø 350 mm: at 90°: max. 60 mm at 45°: max. 40 mm
  • Saw blade Ø 400 mm at 90°: max. 85 mm at 45°: max. 55 mm
• Mitre angle
  • Saw unit carriage (large mitre): 90° – 45°
  • Saw blade (small mitre): 90° – 45°
• Slotting unit
  • Diameter Ø 180 mm
  • Inner diameter Ø 30 mm
• Feed rate
  • Sawing unit before: 1 – 30 m/min
  • Sawing unit back: 1 – 30 m/min
  • Note: Data may vary for different types of wood and dimensions
• Cycle time
  • From min. 14 to max. 20 sec. per part depending on the finishing variant (grooving, drilling, etc.)
  • Note: Data may vary for different types of wood and dimensions

Control system

• Siemens as the leading brand for electrical and electronic components with a TIA-PLC central control system (safe version) for system, sequence and safety control
• Master computer for article and product management, product tracking, parameter management, manual operation, alarm management, data recording
• Touchscreen HMI control panel
• Simple programme creation with coffin configurator
• Large storage capacity for customised editing programmes
• Automatic angle and length adjustment
• Fault diagnosis for malfunctions
• Correction of the length and groove height for different wood thicknesses
• Cutting different programmes from one piece of wood
• Control options
  • Interface for automatic transfer of production data
  • Remote diagnostics and remote maintenance solutions

IoT platform control: For monitoring and production data acquisition and networking with upstream or downstream systems. Further information at: control- digifai.

Machine data

• Sturdy welded design
• Length: approx. 9,760 mm with add-on modules up to 14,000 mm (basic machine without safety fence)
• Width: approx. 2,106 mm with add-on modules up to 4,600 mm (basic machine without safety fence)
• Height: approx. 2,284 mm
• Weight DAS-FL
• 8,200 kg (basic machine)
• Connected load: approx. 39 kW
• Mains voltage 400 V / 50 Hz
• Compressed air requirement: approx. 3,000 l/min. at the maintenance unit
• Operating pressure: min. 6 bar overpressure
• Extraction volume: approx. 5,600 m³/h at 32 m/s air speed
• Ambient temperature of the machine: in the range from + 10°C to + 40°C