The KHA squared timber machine has been specially developed for the production of squared timber and squared timbers. It processes strips, for example from residual boards or boards with surface defects, which are created during the production of OSB, OSL, LVL, chipboard or MDF boards. These strips are joined together fully automatically in the KHA to form squared timber.
- Make the best use of your wood waste and produce high-quality squared timber or stable storage timber for your transport and storage needs
- Produce squared timber and squared timbers flexibly as required in various sizes and lengths according to your production requirements
- The KHA offers a sustainable solution for wood processing, conserves resources and increases efficiency
- Process various materials such as OSB, OSL, LVL, chipboard or MDF boards with the KHA from mbm
- Automatic processing guarantees squared timber with high accuracy and consistent quality
- The KHA automates the entire manufacturing process, increases production speed and reduces the amount of manual labour required
- Furniture production: By processing wood scraps into high-quality materials, furniture manufacturers can work cost-efficiently and sustainably
- Packaging industry: Wooden beams and spacer beams are ideal for the secure packaging and transportation of goods
- Storage and logistics companies: Bearing timbers and spacer timbers are essential for the storage and transportation of goods
- Recycling and waste management: The KHA helps to reduce wood waste by efficiently recycling offcuts. This is particularly useful for companies that produce large quantities of wood waste and want to use it sustainably
- KHA basic machine: Equipped with cut-off saw with gluing station, pressing station and outfeed.
- KHA with grooving unit: For suitable grooves in squared timber or feeder timbers for subsequent strapping with steel or plastic strapping
- KHA in special design: Suitable loading and depositing stations can be offered and adapted to existing production processes
- KHA with connection for automatic strapping: For automatic packaging systems, the KHA can be combined with automatic strapping using grippers and conveyor technology
- Feeding of storage bins: With infeed handling and strip measurement
- Feeding with chain conveyor: Including lateral pushing device
- Feeding in layers: With roller conveyor directly from the saw
- Feeding with roller conveyor: Up to 6m long, for single strips
- Ironer roller: For separating packs of strips
- Output with swivel arm
- Scantling removal station output: With portal or robot
- IoT platform control: For monitoring and production data acquisition and networking with upstream or downstream systems. Further information at: control- digifai.
- Slat length raw material 2000mm-5900mm
- Moulding heights 8mm – 50mm
- Slat width 70mm – 100mm
- Prefabricated parts squared timber length 200mm – 2200mm
- Prefabricated parts squared timber height 8mm – 120mm
- Cutting accuracy +/- 1.0 mm
- Cycle time: 18s for 5 strips with a length of 1250mm
- Moulding material: OSB, OSL, LVL, chipboard or MDF boards
- Stack of mouldings
- Maximum stack LxWxH 5900mmx1000mmx800mm
- Minimum stack = single bar
- Transfer table for squared timber stacking prepared for manual removal
- Output example with portal
- Gantry with two axes
- Picking up the squared timber layer using a vacuum gripper
- X-axis by means of cross transfer carriage
- Z-axis by means of lifting mast
- Up to four pallet spaces possible
- Stacking height 1200mm
- Stacking width 800mm
- Main control cabinet mounted directly on the system
- Siemens as the leading brand for electrical and electronic components with a TIA-PLC central control system (safe version) for system, sequence and safety control
- Enclosure cooling via air conditioning unit or water/air heat exchanger
- Control centre 12-inch touchscreen HMI integrated directly in the control cabinet
- Operating stations for article management, parameter management, manual operation, alarm management and operation
- Optional: Automatic data transfer from higher-level systems
- Sawing unit
- pneumatically liftable
- Three-phase asynchronous motor Power 2.2 kW, 4500 rpm at 100 Hz
- Saw blade diameter 300mm
- Connection for suction D80mm
- Clamping cylinder in front of the sawing unit
- Option grooving unit
- with swivelling rocker, pneumatically liftable
- 20mm groove width, groove depth 3mm,
- Power 2.2 kW, 2800 rpm.
- with top pressure rollers, can be raised and lowered pneumatically
- Connection for suction D80mm
- Gluing station
- Hot melt adhesive
- Contract system, output 4 kW
- with application head, electropneumatically controlled